Daily Hot Work Permit for Welding, Cutting & Grinding Operations in Active Commercial Facilities

1. Project Location, Contractor & Subcontractor Metadata

Provide complete identification and contact information for the facility, primary contractor, and any subcontractors involved in the hot work operations. All fields marked mandatory must be completed to process this permit.


Facility or Building Name

Facility Full Address

Precise Work Location Within Facility

GPS Coordinates (Optional)

Primary Contractor Company Name

Contractor License or Registration Number

Site Superintendent Full Name

Site Superintendent Contact Number

Are subcontractors involved in this hot work activity?


Permit Issuance Date

Planned Work Start Time


Planned Work End Time

Work Shift Classification

Emergency Contact Name (24/7)

Emergency Contact Phone

Facility Manager or Responsible Person On-Duty

Select all sensitive occupancies within 100 meters of hot work zone

2. Hot Work Activity Scope & Equipment Inspection Checklist

Detail the specific hot work activities to be performed and complete a thorough equipment inspection. Any failed inspection items must be corrected before permit approval. Attach additional sheets if multiple equipment units are used.


Types of hot work activities to be performed (select all that apply)


Detailed Description of Work Scope and Objectives

Hot Work Equipment Inventory and Pre-Use Inspection

Equipment ID or Serial Number

Equipment Type

Manufacturer and Model

Last Certified Inspection Date

Visual Pre-Use Inspection Passed

Inspector Name or Initials

WLD-001
MIG Welder
Lincoln Electric PowerMIG 350
5/15/2025
Yes
J.A.
CUT-002
Plasma Cutter
Hypertherm Powermax65
6/1/2025
Yes
J.A.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Did all equipment pass pre-use inspection without critical deficiencies?


Hot Work Operator Full Name

Operator Certification or License Number

Operator Certification Expiry Date

I confirm the operator has valid certification and is competent to perform the specified hot work

Select all required Personal Protective Equipment (PPE) verified for use

Primary Energy Source for Equipment


Is electrical equipment properly grounded and GFCI protected where required?


Are compressed gas cylinders secured upright, caps in place, and regulators functioning properly?


3. Combustible Material Isolation & Fire Suppression Readiness Check

Conduct a thorough survey of the work area and implement robust isolation measures. All combustible materials must be removed or protected, and fire suppression equipment must be readily accessible and functional. This section requires physical verification before permit approval.


Have all combustible materials within 10-12 meters (35 feet) been identified and documented?


Rank the following isolation methods by priority of implementation (1 = highest priority)

Physical removal of combustibles

Application of fire-retardant covers

Wetting down surfaces with water

Establishment of fire-resistant barriers

Purging with inert atmosphere

Fire Suppression Equipment Verification Checklist

Equipment Type (Extinguisher/Standpipe/Hose)

Exact Location Near Work Area

Last Inspection or Service Date

Pressure Gauge Reading or Status

Access Path Clear and Unobstructed

Verified By (Initials)

CO2 Extinguisher 15 lbs
3 meters south of work
6/1/2025
Green/Full
Yes
M.R.
Fire Hose Station 2A
Adjacent corridor east
6/20/2025
Pressurized
Yes
M.R.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Is a dedicated fire water supply or standpipe system available within 15 meters?


Has atmospheric testing been completed in enclosed or confined spaces?


Is mechanical ventilation active and adequate to remove smoke and fumes?


I confirm all floor and deck openings within 10 meters are covered with fire-rated materials

I confirm all wall and partition openings are sealed to prevent spark transmission

I confirm all floor drains and openings are covered with fire-resistant dampers or plugs

Are emergency access routes and exits clear and marked for evacuation?


4. Continuous Fire Watch & Gas Monitoring Log

Continuous monitoring is mandatory during all hot work operations and for a minimum 60-minute post-work fire watch. The fire watch must maintain this log and remain in the immediate area with appropriate suppression equipment. Any alarm conditions require immediate cessation of work.


Is a dedicated, trained fire watch assigned exclusively to this hot work operation?


I verify the fire watch holds current certification in fire prevention and suppression

Continuous Fire Watch and Gas Monitoring Log (Record at minimum every 30 minutes)

Monitoring Time

LEL Reading (%)

O2 Reading (%)

Visual Conditions (Sparks/Smoke/Hot Spots)

Fire Watch Initials

Work Area Safe to Continue

8:00 AM
0
20.9
Clear, no issues
JW
Yes
8:30 AM
0
20.8
Minor sparks contained
JW
Yes
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Primary Communication Method Between Fire Watch and Operators


Fire Watch Observations, Incidents, or Near-Misses During Monitoring

Fire Watch Rotation Interval (if multiple watches)

Are gas detector alarm set points configured and tested (typically LEL >10% alarm)?


Select all visual observations being monitored during fire watch

Frequency of Adjacent Area Monitoring Beyond Immediate Zone

5. Site Safety Director & Fire Watch Lead Joint Sign-Off

Final authorization requires joint verification by Site Safety Director and Fire Watch Lead that all precautions are in place. This permit is invalid without both signatures. Post-work inspection must confirm area is fire-safe before final permit closure.


Pre-Work Final Verification Checklist (All items must be confirmed)

Overall Pre-Work Risk Assessment Rating (1 = Low Risk, 5 = Extreme Risk)


Site Safety Director Authorization - By signing, I confirm that all safety measures have been implemented and the hot work can proceed safely under the conditions specified.


Site Safety Director Printed Name

Site Safety Director Signature

Authorization Timestamp


Fire Watch Lead Acknowledgment - By signing, I accept responsibility for continuous fire monitoring and confirm I understand my duties, have necessary equipment, and will remain in the hot work area for the required duration.


Fire Watch Lead Printed Name

Fire Watch Lead Signature

Acknowledgment Timestamp

Permit Valid From


Permit Valid Until

Has post-work fire watch inspection been completed for minimum 60 minutes after final hot work?


Is the hot work area and all adjacent zones confirmed clear of smoldering materials, sparks, or fire hazards?


I confirm fire watch was maintained continuously during work and for full 60-minute post-work period

Final Permit Closure Signature (Site Safety Director or Designee)

Permit Closure Timestamp

Lessons Learned, Observations, or Recommendations for Future Permits

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