Comprehensive High-Risk Lift Plan for Critical Infrastructure Lifts

1. Section 1: Crane Specifications & Load Capacity Profile

Complete detailed crane specifications and verify load capacity against manufacturer charts. Any discrepancies must be resolved before lift authorization. This section establishes the foundation for safe lifting operations.


Crane Identification Number

Crane Type Classification


Crane Manufacturer and Model

Serial Number or VIN

Capacity Chart Reference Number

Boom and Jib Configuration Details

Maximum Rated Capacity (tonnes)

Calculated Capacity at Planned Lift Radius (tonnes)

Safety Factor Applied (Capacity รท Load Weight)

Is the safety factor greater than or equal to 1.5 for critical lifts?


Load Moment Indicator (LMI) System Functional and Within Calibration


Anti-Two Block (ATB) System Operational


Last Annual Crane Certification Date

Next Scheduled Certification Date


Crane Operator Certification Number

Operator Certification Expiry Date

Crane Setup Position Coordinates and Orientation

Outrigger Extension and Matting Configuration

Total Counterweight Configuration (tonnes)

Wind Speed Limitation per Manufacturer (m/s)

2. Section 2: Rigging Hardware & Load Weight Calculation

Comprehensive rigging hardware verification and precise load weight calculation are critical for preventing catastrophic failures. All rigging components must be inspected and within certification. Load weight must be verified through multiple methods when possible.


Load Description and Configuration

Verified Load Weight (tonnes)

Load Weight Verification Method


Load Center of Gravity Location

Is the center of gravity clearly marked on the load?


Rigging Plan Reference Number

Sling Specifications and Condition Assessment

Sling ID Tag

Sling Type

Length (m)

Vertical Rated Capacity (tonnes)

Bearing Angle (degrees)

Calculated Tension (tonnes)

Inspection Current

Condition Rating (1=Poor, 5=Excellent)

Sling-A-01
Wire Rope
8.5
12.5
45
8.8
Yes
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Sling-B-02
Synthetic Web
6.0
8
60
6.2
Yes
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Spreader Beam or Lifting Beam Model and Capacity

Calculated Rigging Safety Factor

Does rigging safety factor meet or exceed 5:1 for critical lifts?


Last Rigging Hardware Inspection Date

Is this classified as a Critical Lift per site criteria?


Detailed Load Weight Calculation Breakdown

Component Description

Unit Weight (tonnes)

Quantity

Subtotal (tonnes)

Verified

Main structural element
15.5
1
15.5
Rigging hardware
0.8
1
0.8
Lifting accessories
0.3
1
0.3
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0
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0
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0
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0
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0
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0
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0

Total Calculated Load Weight (tonnes)

Special Rigging Requirements or Load Stability Considerations

3. Section 3: Ground Stability & Overhead Hazard Inspection

Ground stability and overhead hazard assessment is paramount for preventing crane tipping, subsidence, and contact incidents. This section requires thorough inspection and documentation of all environmental and site-specific risk factors.


Calculated Ground Bearing Pressure (kPa)

Verified Soil Bearing Capacity (kPa)


Does soil bearing capacity exceed ground pressure by minimum 1.5 factor?


Ground Preparation Methods Implemented

Ground Condition Description and Preparation Details

Underground Utilities Cleared and Marked Within 10m of Crane Position?


Utility Clearance Reference Number

Overhead Hazard Assessment - Check All That Apply

Minimum Clearance Distance to Nearest Overhead Hazard (m)

Does clearance distance meet or exceed regulatory minimums for voltage/height?


Current Weather Conditions

Measured Wind Speed at Ground Level (m/s)

Forecast Maximum Wind Speed at Lift Height (m/s)

Are wind speeds within crane manufacturer limitations?


Visibility Assessment (1=Poor, 5=Excellent)

Temperature (ยฐC)

Are weather conditions stable and forecasted to remain within limits throughout lift?


Ground Stability Monitoring Plan During Lift Operations

4. Section 4: Lift Radius, Swing Path & Exclusion Zone Checklist

Precise control of lift radius, swing path, and exclusion zones is essential for preventing struck-by incidents and ensuring safe load maneuvering. This section validates the physical space and controls for the entire lifting operation.


Planned Lift Radius from Crane Center to Load Center (m)

Actual Boom Length to Achieve Radius (m)

Load Chart Reference for Current Configuration

Is the planned radius within the verified capacity chart range?


Complete Swing Path Description and Clearances

Has the entire swing path been physically inspected for clearance?


Established Exclusion Zone Radius from Load Perimeter (m)

Exclusion Zone Barrier Type


Number of Personnel Authorized Within Exclusion Zone During Lift

Authorized Personnel Roles and Positions Within Exclusion Zone

Tag Line Configuration for Load Control



Primary Communication Method During Lift


Emergency Stop Procedures and Abort Signals

Is This a Multi-Crane Tandem Lift Operation?


Crane Positioning Diagram Reference

Lift Sequence Plan and Critical Hold Points

Are spotters positioned at all critical visibility points?


5. Section 5: Master Rigger & Site Safety Director Sign-Off

Final authorization requires comprehensive verification by qualified personnel. This section confirms all planning, inspections, and risk controls are complete and adequate before lift commencement. Sign-off signifies readiness and acceptance of residual risks.


Pre-Lift Safety Meeting Conducted with All Personnel


Pre-Lift Meeting Date and Time

Risk Assessment Document Reference Number

Has a Task-Specific Risk Assessment Been Completed for This Lift?


Lift Permit Authorization Number

All Personnel Certifications and Competencies Verified Current


Designated Competent Person for This Lift

Signal Person Certification Number

I confirm all sections of this lift plan have been completed accurately

I verify that all equipment inspections are current and certifications are valid

I confirm that the exclusion zone is established and all non-essential personnel are cleared

I acknowledge that weather conditions are within acceptable limits and will be monitored continuously

I understand that I have authority to stop the lift at any time if unsafe conditions develop

Master Rigger Full Name

Master Rigger Signature

Master Rigger Sign-Off Timestamp

Site Safety Director Full Name

Site Safety Director Signature

Site Safety Director Sign-Off Timestamp

Is a Post-Lift Inspection Required?


Lessons Learned Documentation Plan

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